If you are a warehouse-centric business such as distribution or manufacturing, automating your warehouses using barcode scanners is a must-have, especially, for growing companies. But why? To expedite your fulfillment processes and gain efficiencies. So do I need software to do that? Yes, a warehouse management system (WMS). It is a system or module that allows you to achieve your warehouses’ automation goals. Are they available for QuickBooks users as well? Yes, read on to learn your options.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
While QuickBooks is a great accounting system that provides a quick jump start to your accounting and finance processes, it’s limiting. With it, you might need to manage your operations manually (or with spreadsheets). Its design is not suitable for automating other business processes, such as managing your warehouse or fulfilling your orders.
As you grow, your operational processes could become overwhelming. The amount of churn required to fulfill your orders (or revenue collection being late) is due to the amount of bookkeeping or administration needed. As well as due to disconnected processes. These issues could lead to the need to increase your warehouse staff’s headcounts to fulfill your orders within time.
Even if you managed to increase your warehouse’s labor capacity to circumvent this challenge, some related issues might persist with customer orders. Issues such as customers not receiving the right items or too many customers returning their orders. This could lead to further problems such as an increased workload for your customer service department.
There could be several drivers why a company may look for a WMS add-on, such as 1) the perceived costs. 2) unqualified advice from unreliable sources. 3) perception of disruption to existing working processes. Or 4) perception of bandwidth required to change a component vs. big bang approach.
Why is QuickBooks WMS add-on not the right solution?
Generally, two factors drive the need for a WMS system and why the above problems exist with businesses that use QuickBooks. 1) the need for automation of warehouse processes. And 2) the lack of necessary controls throughout business processes, which might be impacted by warehouse processes.
While challenging, even if you succeed in achieving your automation goals through a WMS add-on, these heterogeneous technologies may fail. But fail in what sense? To provide the necessary control that you would need in your processes.
There are two reasons why lack of control would be an issue with a WMS add-on. 1) QuickBooks is not designed to give control across your operational processes. And 2) unless an add-on is built using the same technology or supplied by the publisher (in this case, Intuit) that developed QuickBooks, the add-on would have limited control over someone else’s software.
+
Digital Transformation Change And Project Management
Learn how Big Country Raw managed the change and transformation despite their limited budget for ERP implementation and eCommerce integration.
QuickBooks WMS add-on alternatives and their benefits
The right way to solve this problem would be to find an integrated option developed from the ground up for a company of your size. These integrated options, such as Acumatica or Infor CloudSuite Industrial (Syteline), would natively support the accounting and warehouse automation processes out of the box using the same code base. Their operational procedures contain built-in controls to ensure the consistency of items throughout the order-to-cash cycle. And avoid scenarios such as the mixing of orders or items.
If the costs are your primary driver, an add-on might appear to be a lucrative option in the short term. Over time, though, you will spend more due to maintenance costs as you will have to deal with multiple vendors and their terms and contracts. The price for finance modules with software such as Acumatica could be lower than QuickBooks due to their bundled offering. Plus, you have the option to grow with it by adding as many modules as you like, in the same technology built by the publisher as opposed to a third party.
On the other hand, in the case of time and effort. Irrespective of whether you purchase a QuickBooks’ WMS add-on or the integrated option, your accounting procedures are likely to be impacted. Why? Because you are likely to have several ad-hoc processes unique to your business due to the lack of enforcement provided by QuickBooks. The WMS add-on would require you to standardize them as most companies, including these third parties, design their code using standard practices commonly used in the industry. For this reason, whether you consider an add-on or the integrated option, your perception of saving time or money would not be a reasonable reason to buy a WMS add-on.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
QuickBooks’ design doesn’t support the operational processes of a growing company. It’s a small accounting system designed to jumpstart your accounting processes. Rather than creating patchy architecture by adding add-ons for your critical processes and spending more in the long term due to its consequences, you should find appropriate software for your stage once you outgrow QuickBooks. Adding an add-on will only make your problems worse!
Finding a suitable ERP system for your company and going through the long ERP purchase process could be stressful because of the unforeseen risks and required persuasion. The first time is even more difficult. So, how do you start the process? The first question you might have is about the steps involved in the ERP purchase process.
While the process may vary depending on your industry’s unique requirements or business situation, there are similarities. This comprehensive review will help you understand the commonly used stages involved. As well as your roles and responsibilities in the process, and strategies for championing internally with success.
Generally, the ERP purchase process contains the following phases for an SME buyer:
Introduction call
Detailed discovery with the champion
High-level demo
Site visit
Detailed discovery with individual SMEs
Scripted demo
Optional: POC/Technical integration demo
Optional: Day-in-the-life demo
Scope discussion
SOW walkthrough and negotiation
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
The ERP Purchase Process typically begins with an introduction call with an ERP consultant. The purpose? To assess if their products might be the right fit for your needs. This call will identify a few ERP consultants you may want to potentially select for the next round. Most ERP consultants will keep these calls brief for 30-45 mins over the phone.
Tip: If you are not familiar with ERP publishers and resellers’ relationships, publishers produce the product. In contrast, resellers are local distributors responsible for reselling them. Since resellers’ business models allow them to serve their local customers at much lower costs with specific expertise for your industry and geography, most ERP publishers don’t sell directly to consumers like you. For this reason, you need to work with a consulting company or a reseller. You might be able to save some time for yourself by calling a reseller directly. And avoiding the process of a fortune-500 company, as most publishers are relatively large organizations and busy chasing much bigger customers.
As you progress with your discussions, you may want to create a sheet similar to below to keep track of things and your ERP purchase process organized.
Tip: Note that secondary research is one of the most critical columns of this sheet. While resellers might answer most of your questions during your calls with them, the secondary research column would help assess their credibility. And vet their knowledge of the market and their products. We recommend performing this research before contacting them by reading credible blog sources such as ElevatIQ. As well as watching YouTube videos, and reading online reviews on G2Crowd and Capterra.
Some customers like to select five to six consultants initially, while others opt for more. As for the initial screening, closer to five is a good number without wasting unnecessary time while having enough samples for your comprehensive review.
Tip:If a partner seems to be overcommitting with your demands, it’s very likely that they might just be overpromising. And it might increase the risk of delivery. Understanding these nuances could help find the right partner for your project.
After finalizing the consultants’ list for the next round, you might want to develop an initial matrix to compare the consultants’ capabilities. This matrix will evolve as you conduct more discussions. From our experience, the most efficient matrix is straightforward. Focusing primarily on the most critical success factors essential for your business operations.
For example, are some of your production processes outsourced? The product under consideration may not work for your business processes if it doesn’t support outside process management capability. On the other hand, if you have to opt between e-commerce and payroll integration, you may want to select e-commerce integration over payroll if your business is customer-facing, high volume with fewer employees. Similarly, payroll integration may be more critical for you if your business is service-oriented with low volume.
Once you have concluded calls with all of your consultants, you might want to document a refined understanding of your needs. And compare them with your initial secondary research. If a consultant is too far off with their claims, they may not be the best fit. Why? Because they might be overselling their capabilities.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
After the initial intro call, where the intent is to assess the fit, the discovery call is slightly detailed. The purpose of a discovery call is three-fold:
Continue evaluating if the product remains fit for your business
Alignment on the size and complexity of your project
The initial discovery calls could be up to two to four hrs long with each consultant and the product. During these calls, the consultant will dig deeper into your business processes such as order-to-cash or procure-to-pay. As well as may invite a few subject matter experts with specific expertise to help from their side.
Their purpose is to get enough details from your side to meet the above three objectives. Not sure about some of their questions? Are these discussions highly detailed? You may want to ask a couple of process owners from your side to join.
Tip: most consultants are likely to have similar questions, so you might want to prepare a brief package right after your first calls to save time. However, the meetings are still necessary to make it interactive with each consultant to ensure that you don’t miss critical details and find surprises later.
To provide you a more profound sense of the discovery meeting, below is a sample of questions related to a few business processes the consultants generally ask during their interviews. However, they will tailor these questions based on their understanding of your business.
To use your time effectively, most credible consultants pre-research their customers. They might share their understanding to demonstrate their expertise in your industry and save you time in repeating generic details. If a consultant can relate to your business, he/she is likely to be experienced with similar companies or well prepared.
Tip: if a consultant asks unnecessary questions such as “tell me how you do your business, ” it could be a red flag as it shows their lack of diligence and preparation on their end.
Upon the conclusion of this call, the consultants might ask you to share sample documents such as sample invoices, order forms, etc., allowing them to do the second-level check and eliminate high-risk areas before committing to showing you a demo in the next step.
+
ECommerce Supply Chain Transformation
Learn how LockNLube transformed its inventory and supply chain challenges by consolidating over 20 systems.
In some cases, this step could be part of the stage above, depending upon your preferences and your consultants’ approach.
The purpose of this demo is to show you the product without any configuration or customizations tailored to your business process or data. This demo also helps you relate to the previous step’s questions better and assess if you are still confident in the product’s and consultant’s capabilities.
This demo is for the audience who may have prior familiarity with an ERP system such as controllers, CFOs, or IT directors. By contrast, scripted demos described below would be more suited to the audience without any prior background with the ERP systems to help them relate better. For this demo, you may want to invite only a couple of key members.
The phases that follow the high-level demo would require more time commitment from your team members, so you may want to limit the finalists to 3-4 consultants for the next round. However, you may not want to announce the winners just yet in case the primary ones drop out, or you no longer feel comfortable continuing with previously selected consultants.
4. Site visit
This step is the most critical of the discovery process, especially if you are a manufacturing or distribution business. This step helps consultants visualize and understand your business processes by watching the field crew remove the project risks because of miscommunication or misunderstanding.
Tip: If a consultant does not commit to an on-site visit, you might not want to continue with them. An on-site visit helps acquaintance with your consultant better and aligns the project and processes’ scope.
This visit could also be an excellent opportunity to introduce your team to consultants to get a second opinion. Sometimes combined with the other steps, this stage could be a perfect opportunity to interview each process owner in detail, do an in-person demo, or collaborate in workshops to understand your business processes better.
5. Detailed discovery with SMEs
As a champion, you might want to watch your team members’ time to make the process efficient. The process owners may be busy with their day jobs and might not cooperate with you if you ask for meetings too frequently. For this reason, it is crucial to limit the finalists to 3-4 consultants.
The purpose of these meetings is to get more in-depth insight into high-risk areas. These meetings also allow you to respond to consultants’ previously unaddressed questions and validate your shared details. The consultant might want to have a couple of these meetings depending on your process’s complexity and your consultant’s comfort level.
The consultant might ask to share data from individual process owners for the scripted demo if required. The purpose of this data is to help them visualize the process from their perspective utilizing their data.
This step also provides an opportunity to agree on the demo’s scope and structure/scenarios so that there are no surprises during the demo.
+
Digital Transformation Change And Project Management
Learn how Big Country Raw managed the change and transformation despite their limited budget for ERP implementation and eCommerce integration.
A scripted demo helps you provide a better sense of the platform by tailoring it to your business process and data. This step is perhaps the second most critical step of the ERP purchase process. It will also require the most time from your team.
A scripted demo could be anywhere from 4-8 hrs, depending upon the scope of the demo. During this step, the consultant also puts substantial effort, typically 1-2 weeks, to customize the demo instance to agreed sample processes.
This step provides an excellent opportunity for you to invite as many members to offer them first-hand experience tailored to their day jobs. You may like to divide it into phases with specific functional areas (such as finance, manufacturing, sales, and purchasing) and invite appropriate team members to their respective sessions to effectively utilize their time.
This step allows you to uncover risk areas that you may not have thought of before and may want to address before committing to the product and the partner.
After reviewing the scripted demo of 3-4 finalist consultants, you may want to meet with your team to get a second opinion. Their concerns could be about the capabilities that they didn’t quite understand or relate to their functions.
7. Optional: POC/Technical integration demo
This step is typically optional and only applicable if any processes require customizing the product that consultants cannot demo with the out-of-the-box processes.
In that case, you may want the consultant to put together technical feasibility documentation/presentation to ensure that the consultant has thought through the solution and has removed any significant technical risks.
8. Optional: Day-in-the-life demo
This step is also optional and only applicable if your decision-makers can’t relate to the product for their day jobs. In this step, the consultant will sit with your teams, such as sales or purchasing, and show them how they would be spending their day with the product.
Some of your team members may not have had an opportunity to talk during the scripted demo. They might be more comfortable sharing their concerns and opinions in these 1:1 meetings.
9. Scope discussion
Before this discussion, the consultant may have presented the ballpark numbers for the implementation.
This discussion allows you to confirm the details such as # of users required, their roles, and appropriate licenses, the modules you would need. It also provides a chance to validate the processes to be implemented, the systems to be integrated, and the data elements you want to migrate.
These details will help the consultant to put together a detailed quote about software as well as implementation.
10. SOW walkthrough and negotiation
During this step, the consultants will prepare a detailed SOW that will include the following topics:
Scope
Implementation plan/schedule
The final quote of the software as well as the implementation
Each consultant will walk you through their proposal. Your goal here should be to engage with a consultant with the most realistic plan and cost expectations.
Each consultant might propose different models of delivering the project. Some consultants might opt for a fixed cost, other ones might go for time and material, while the rest may have a fixed fee per month or day.
Each model has its pros and cons. While the fixed cost model may appear most lucrative from your perspective, it comes with significant challenges and is not the right fit for everyone.
Reviewing these models and their risks will allow you to make a prudent decision for your company.
Conclusion
As with any expensive purchases and initiatives that require cross-functional collaboration, be ready for ups and downs, and embrace it as a learning experience. Once you have gone through the process and felt the benefits first-hand, the process might not feel stressful and frightening.
When you are ready to go through the process, this review will provide a better understanding of the process and help you avoid potential risks.
“Did you just mean that we have to start as a clean slate with a new ERP? ” Said the customer we were trying to convince on a new ERP. “It feels as if we are starting a new company from scratch. I thought digital transformation meant enabling customer experience. From what angle the customer experience will be superior if we forget everything we know about them? ” He expanded.
If you have gone through a new ERP implementation, you must have felt the same. A new ERP project often meant losing your historical transactional data as migrating it is generally costly and risky. With the advancement of technologies and better collaboration among ERP publishers, some ERP publishers can provide a seamless ERP upgrade experience.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
As far as ERP implementations are concerned, three different datasets are often relevant.
Master and configuration data. This dataset is the master configuration data such as products, customers, vendors, and price lists. The master settings required to conduct transactions
GL balances and active transactions. This dataset is the chart of account balances used to construct your financial statements. The active transactions are open orders and invoices that are yet to be collected and closed.
Historical transaction data. This is the historical transactional data such as closed POs and Invoices. The quotes customers requested in the past. And the leads that approached from specific accounts, and their interactions
From the perspective of accounting and finance, as most people perceive ERP systems as financial or accounting systems, the only datasets that matter are #1 and #2. Why? Those are enough to run a company and move to a new ERP system. However, if you think from the perspective of customer experience or operational planning, dataset #3 is their gold mine.
+
ECommerce Supply Chain Transformation
Learn how LockNLube transformed its inventory and supply chain challenges by consolidating over 20 systems.
What Is ERP Historical Data, And Why Does It Matter?
Without having access to historical data in the traditional ERP implementations, the planning teams circumvented this problem by keeping its snapshot in data warehouses. They combined (in the database terms, making a join) it with the current ERP data to get insight into past sales trends, past credit trends, and supply chain planning, through a visualization tool such as Power BI or Infor Birst.
If the planning team had challenges with the snapshot approach, teams involved in customer interactions struggled more with this approach due to rising customer expectations. Your sales and finance teams need access to historical transactional insight for their daily operations decisions. The more information you have about your customers, the more comfortable customers will feel working with your company. More transactional insight not only enhances customer experience, but it also helps with revenue opportunities.
For example, looking into previous sales history could enable your sales team to remind your customers about an item they may have forgotten to include with their purchase while also creating a cross-sale opportunity for your sales team.
Similarly, your finance team could review previous purchases to determine customers’ likelihood to pay on time and decide on extending the credit. Another example would be visiting a customer and reminding them about a conversation you had ten years back with the help of a recorded interaction in your CRM system.
The list is endless with possibilities in how historical intelligence can help boost customer experience. The value of historical data presented here isn’t new to SME business owners. Still, they had no choice but to sacrifice it as, traditionally, bringing historical data has been prohibitively expensive.
+
Digital Transformation Change And Project Management
Learn how Big Country Raw managed the change and transformation despite their limited budget for ERP implementation and eCommerce integration.
You must be wondering why it is such a big deal to migrate #3 if the ERP vendors can bring the #1 and #2 datasets mentioned above. To answer this question, let’s review the process of migrating data.
Typically most business software products such as an ERP control their data integrity through a set of business or accounting rules. The underlying data model is like a spreadsheet that changes with each version. Each product may have its spreadsheet with millions of business rules embedded in it.
If you try to migrate from an identical spreadsheet to another with the same embedded business rules, it is easy. With each version or product having its underlying spreadsheet and accompanying business rules, you need to go through the data translation process when you move from one product/version to the next, even with the same publisher.
The process is still manageable if we talk about non-financial data. With accounting data, however, business rules are even more involved. The accounting data requires us to rewind the whole process of capturing and closing each transaction in their appropriate financial periods starting from year one while resolving issues as you move along due to the interdependencies.
As you can imagine, how cumbersome and labor-intensive the process could be if you have to review and capture each transaction since you started your business. Due to the involved process of migrating this data, ERP vendors typically recommend against it.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
The other vendors, such as Infor and Acumatica, offer shorter-term solutions for their product families. For example, Infor has done the entire translation project for Infor Visual, Syteline, and Point.Man products if their customers want to move to CloudSuite Industrial, the cloud version of Syteline. They have the capability to take your entire database from these legacy products and convert them into a new database.
Through this approach, you not only get your master and configuration data, but you also get your historical transactional data. These projects were easy for Infor as they understood the data structures of their products well.
Conclusion
Migrating historical transactional data has never been easier. Traditionally ERP publishers have recommended against it due to it being risky and expensive, and SME business owners had to sacrifice it with a new ERP implementation.
The unique approaches have enabled ERP publishers like Infor to streamline data migration across their product lines. As a result, you no longer have to lose your ERP historical data with your new ERP implementation.
Now that you have the option to carry over your historical transaction data without breaking your wallet, you must consider historical data migration as a factor before choosing an ERP vendor.
Software demos suck. A scripted ERP demo sucks even more. They suck for everyone, irrespective of which side of the table you are on. While scripted demos reduce the transition for ERP buyers, they are not best suited to identify the right ERP software for your business. This article will help you learn why scripted demos aren’t the best and what you can consider instead.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
If you are not familiar with a scripted demo concept, it is one of the critical steps of the ERP purchase process to demonstrate the capabilities of an ERP system.
To prepare for this demo, your consultant might ask you to share a sample dataset that may consist of a set of items, customers, and vendors. They would use this dummy data and a few basic scenarios to configure a demo instance. This step would help align the expectations of the demo meeting.
How long is typically a scripted ERP demo and what it entails?
Typically a scripted demo could be between 4-8 hrs depending upon how much time you want to spend with each ERP vendor. During the demo, it is nearly impossible to cover each scenario in detail. Doing so might be overwhelming for your audience, especially if you are newer to ERP systems.
As part of these demos, ERP consultants typically like to cover only basic processes such as order-to-cash or procure-to-pay. Or they might show how to manufacture one of your products in the new ERP system.
Scripted ERP demos are a complete waste of time.
The scripted demos aren’t the best reflective of the capabilities of an ERP system as basic processes tend to be similar in most ERP systems. The critical differentiator among ERP systems is their planning capabilities.
With so many details thrown your way as part of ERP demos with each vendor, you are likely to be confused, and you might end up choosing a misfit ERP system based on the performance of the presenter or their understanding of your business. These factors are essential but not as critical as selecting the right ERP system for your business.
+
ECommerce Supply Chain Transformation
Learn how LockNLube transformed its inventory and supply chain challenges by consolidating over 20 systems.
Sharing a sandbox could be a potential option and a viable alternative for scripted demos.
The frustration with scripted demos is not new. Due to the lack of alternatives, they are still widely used during the ERP purchase process. Some ERP vendors with smaller, prescriptive products have recently started sharing a sandbox to try their products. While this approach could be an excellent alternative for more straightforward products, it may not work for more extensive, highly customizable products.
The sophisticated counterparts require a bit of training before you could use them. Just because you are not able to use such products doesn’t mean that they could be any inferior or perceived as hard to use. It just means that you need to be trained in them. For some ERP vendors, this approach may not even be feasible as provisioning an instance and granting access to it could be highly expensive, and they might not be able to provide it during the sales process. You might lose on a fantastic product just because they cannot share a sandbox in this approach. Therefore, trying ERP systems in a sandbox is not a viable alternative for a scripted demo.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
Collaborative demos are a more promising alternative to scripted demos.
With the advancement of remote technologies such as Zoom, a new pattern has emerged among recent customers with the request for a collaborative demo. A collaborative demo refers to a process where you, as a demo attendee, use the system while your consultant guides you using annotations (check #7 in this article if you are not familiar with the concept of annotations).
Your consultant would click each annotation to guide you where they want you to click. You would then follow it by actually performing that operation on a live system–similar to “assisted driving” in the real world. Irrespective of whether you prefer to meet in an in-person setting or virtual, this approach could be equally helpful. You don’t have anyone watching your shoulder as you are using the system but still getting enough guide sticks to maneuver around the system.
+
Digital Transformation Change And Project Management
Learn how Big Country Raw managed the change and transformation despite their limited budget for ERP implementation and eCommerce integration.
Isn’t a collaborative demo just a better version of a scripted demo?
A collaborative demo uses the best practices of a scripted demo, such as aligning the dataset and scenarios and the overall flow of the meeting.
The only difference between a collaborative and a scripted demo is that rather than you watching your consultant drive, you drive yourself with assistance.
How to make a collaborative demo successful?
For a collaborative demo to be successful and for your team to get an immersive experience, you need to ensure that most of your team members use the system in turn. So, they can compare how each of the systems feels, or maybe come back for more of these sessions to refine their understanding once they are through their initial comparison.
Our recent collaborative demos have been widely successful as the customers don’t have to sit through boring monologues for eight hours. The workshop-style collaboration encourages participation from your users and helps them better understand the concepts while appreciating the deeper capabilities of various systems.
Conclusion
A collaborative demo is an excellent replacement for a scripted demo. You can even argue that it is just a better version of a scripted demo. Collaborative demos can help you understand and appreciate the system’s capabilities better.
The best part about collaborative demos is that you will no longer feel that the ERP demos suck. They could be enjoyable if done right.
“When is the right time to start a business?” A successful entrepreneur once said, “it is TODAY. “ They are spot on with their recommendation, as the aspiring entrepreneurs that procrastinate never end up starting one. We get similar questions from our prospects when it comes to ERP project planning. And like these smart and successful entrepreneurs, our answer always is the same, TODAY. Through this article, you will learn the value you can get by implementing an ERP sooner than later.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
Let’s dig into the personas of these prospects a bit more. These prospects have a growing business with a proven product-market fit. As well as committed investors, and a sound belief in their business model. They understand the value of an ERP and appreciate the value automation brings to them. They also understand the costs associated and have no issues paying for them. The only barrier they have is: time.
Before you procrastinate on your decision to implement an ERP, you should be aware of the following issues. That you can expect with your business without an integrated ERP system. These are also management challenges that are harder to overcome later. By doing ERP project planning sooner, you can streamline the majority of your business processes from day one.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
The 3Us of Business Processes: Unorganized, Undocumented, and Uncontrollable
Unorganized business processes
Everyone prefers doing things their way, and no one likes to be told how they should be doing their jobs. Our diverse backgrounds help with creativity and innovative ideas. Yet they are not as helpful in standardizing and harmonizing business processes. For example, the companies that don’t use an integrated ERP system, the teams would spend a significant amount of time debating how files and IDs should be named. How they would share among team members, and how they would structure BOMs.
Even after these debates, there will be chaos and confusion. While these debates may result in some improvements, the feeling of further refinement would still exist. They might bring industry experts who might spend countless hours bringing the best practices and spend tons of money on consulting fees. The ERP systems incorporate such best practices as part of their framework without the need for debates.
While the ERP systems provide flexibility on how you name your files or IDs, once you successfully do the ERP project planning, with the agreed operating framework, the governing structure is part of each workflow. These flows don’t require any manual intervention or assurance to ensure process compliance. ERP systems embed business rules as part of their implementation framework. The experience becomes so seamless that the collaboration would feel like a well-oiled machine.
Undocumented business processes
Companies that don’t use an integrated ERP never maintain comprehensive documentation about their business processes as it is nearly impossible to do because of maintenance efforts. The ad-hoc processes with no common consensus cause significant variations among users in how they understand each process. They are also likely to vary as employees leave the organization and new employees join.
The undocumented nature of business processes causes significant issues during ERP implementation. Most users struggle to define them due to the lack of control over process definitions. Once a company starts using an ERP system, the processes are inbuilt as part of the workflows with a negligible need for supplemental documentation.
+
ERP Implementation Failure Recovery
Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.
Once a company grows, it’s hard to attain process control without an integrated ERP system as there will be too many moving parts and stakeholders involved. The lack of control could result in a lack of financial transparency inside the organization, which might lead to financial loss. It might also result in customers or vendors double-dipping or taking advantage of process loopholes. It also impacts customer experience due to late collection or overcharges.
With an integrated ERP system and proper ERP project planning, these issues are taken care of by the system so that you can focus on growing your business.
The 3Is Data Syndrome: inaccurate, incomplete, or inconsistent
Inaccurate data
Without an ERP system that enables centralized process compliance, you leave too much room for your business users to enter erroneous data. Most smaller accounting systems such as QuickBooks or CRM systems such as Salesforce are inefficient in preventing business users across business functions from entering inaccurate master or business data. For example, the way your sales team might structure your customers could be different from how your finance team would view it.
The syndrome of inaccurate data leads to erroneous billing, maintenance nightmares, challenges with future streamlining efforts, and customer experience issues due to misinterpretation and misunderstanding of the master data. A sooner installation of an integrated ERP would prevent inaccurate data entry, but more importantly, it prevents the culture the piling on to inaccurate data.
Incomplete data
Without an integrated ERP system, you might have critical data that you may not capture just because your manual processes don’t require it, or the smaller software you may be using today may be too loose with control. Just because your process doesn’t capture it today, it doesn’t mean that you might not require it tomorrow. If regulatory bodies mandate such data, you may not have a complete view of your data.
Since thousands of businesses have already implemented and tested popular ERP systems, they capture all necessary data elements and take care of data integrity issues automatically.
Inconsistent data
The inconsistency of data across systems might be a significant issue if you don’t have seamlessly integrated systems. This issue exists as most systems follow their data structure and control.
Once you decide to implement an integrated system, data inconsistency would be a significant issue in integrating the processes. If you implement an integrated ERP system earlier, you will avoid these inconsistency issues that might be far more expensive to fix later.
+
M&A ERP Integration Failure Rescue
Learn how Pride Sports struggled with Supply Chain and inventory allocation issues, as well as operational disruptions due to poorly planned M&A integration and ERP transformation project.
The 3Ds Disorder: Data, Duplication, and Dependency
Data Issue
With the delayed implementation of an integrated ERP system, you will lose on the historical data, which will provide you with deep insight into customers and products. This issue is especially relevant for businesses with newer business models as you need that critical insight to identify what is working and what is not.
Without this insight, you might be wasting your efforts chasing the wrong targets, and because of that, your growth might be slower.
The insight provided by an integrated system would help you refine your business model better and faster.
Duplication Issue
The isolated systems and manual processes would require duplication of data across software and analyst effort to fetch critical reports that you will need to run your operations and business.
Not only this insight will be delayed, but it will also be significantly expensive and inefficient with manual efforts.
Dependency Issue
The issue of isolated systems and manual processes would also foster a culture where vital information is not logged in the software and is instead retained by critical employees. This dependency would create a single point of failure with lost negotiation power. If your competitors poach one of your key employees, not only will it be hard to replace them, you might struggle to run your business as they might be the only resource who might be privy to these critical details.
Without an integrated system, management is likely to get filtered information from these critical employees. They will try to retain this information to maintain control over new hires. The integrated ERP system creates a culture of transparency and provides a level playing field for all employees with end-to-end traceability and clear metrics of success for everyone.
Conclusion
An integrated ERP system is not just nice to have. It’s required to have the right and fair culture from day one as well as to capture meaningful data that is hard to acquire through manual or isolated processes.
The investment you make with an ERP pays off quickly and only through the elimination of duplication and error-prone processes. Other benefits are the added perks. If time is the only factor that has been bothering you, hopefully, this article has convinced you to start your implementation, without a doubt, TODAY.
“The ability to learn faster than your competitors may be the only sustainable competitive advantage,” says Arie de Geus of Shell Oil. And the best way to assess whether you are ready for something is by reviewing your competitors, especially if you are unsure. This article outlines most scenarios when other businesses consider upgrading their ERP systems. It will help you explore your journey by learning from your competitors.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
To prepare this list, we have analyzed a random sample of 45 companies from our client base. And their triggers of the need for an ERP system. This chart represents the results of that analysis. “Outgrowing current systems” seem to be the leading factor while “management changes” seems to be the second biggest factor.
Understanding these triggers and the core reasons behind them will help you identify opportunities for your company. One thing you might not want to do is to miss the opportunities just because of unawareness.
1. Outgrowing current systems
This seems to be the top reason why companies usually look for a new ERP. ERP systems are designed based on the size of a company, industry, etc. What are the major variables for selecting the right ERP system? How much planning would you need for your company, as ERP systems are primarily responsible for planning?
Installing an ERP for the first time? You may be aiming for the ERP upgrade to last the next 10-20 years. This is rarely true, though, especially if you are a growing company. Also, as you grow, the need for planning changes every couple of years. For example, a small company with a revenue of $50M? You will be overplanning if you plan like a large company with a revenue of $5B company. This planning may also be counter-productive.
Think of it this way, if you are single and the only reason why you need a car is to commute to work then Corolla may be enough. A truck may be overkill. However, if you are in a moving business where you have to carry heavy goods then Corolla may not be enough. As with vehicles, you need to choose the right ERP system depending on the stage of your company. And once you outgrow it, you need to plan the upgrade.
This is why companies outgrow their systems every couple of years and why this is a predominant reason for a switch.
For example, as the company grows, it might be pursuing several compliance certifications. Such as HIPAA or 21 CFR Part 11. As well as end-to-end traceability. Until now, they may have been able to manage the manual processes as they were small. Now management may feel that with growth, the manual processes could be inefficient and risky. And the executives will be responsible for automating these processes.
These executives may have worked for a larger organization and used a sophisticated ERP system firsthand. The goal is to use to get inspired by that experience and streamline the current business. This is why management change is the second most common reason for a new ERP.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
3. Isolated systems with a lack of real-time information
While this reason could be thought of as similar to outgrowing the current system, this is listed as a separate item. These companies might not be growing as fast, but they might be operating on isolated systems. Such as QuickBooks or Sage as their accounting system. Epicor or Mysis is the manufacturing add-on, and there are a couple of Shop Floor and WMS add-ons. This architecture may be able to meet the needs of a small company with under $5M in revenue. It may be harder to grow afterward, however, as there will be significant duplication of data. And analytical work required to produce real-time data for their sales, operations, and finance teams.
The driver here is not necessarily the outpaced growth but it’s the architecture of ad-hoc systems. Real-time information across the processes is needed. An example of real-time information would be:
Which inventory items are in the stock that the sales team can comfortably use to commit to the customer?
What is the profit margin on each item that is being sold? And if there may be a product mix that might allow them to earn a higher profit margin without losing the sale?
Which regions sell the products with the highest profit margin and which are the highest-grossing?
This information is typically gathered in the form of delayed reports in the case of the architecture of disconnected systems. With a fully integrated system, you can get this information with a bunch of clicks. Getting this deep insight is a huge value for a company that has never had access to such information. And this is why this is the third reason for a new ERP.
+
ECommerce Supply Chain Transformation
Learn how LockNLube transformed its inventory and supply chain challenges by consolidating over 20 systems.
Some startups might spend a significant amount of time in the R&D phase. For example, a new battery manufacturing technology company, a new solar panel, or a medical device. Once they are ready for commercialization, they will be in high demand by other manufacturers or distributors who want to take advantage of the new technology and commercialize the products before the market becomes too crowded.
The startup would need to ramp up its manufacturing capacity at a very fast pace and manage its fulfillment process. Startups such as these experience a significant amount of growth in their early years, and in most cases, they will be growing faster than their peers.
To manage this growth, they like to be on an ERP system before their commercialization and this is why this is another reason why companies look for a new ERP.
5. Manual processes, limited traceability, and overreliance on Excel
There are two groups of companies that fall into this category. Some of these companies could be traditional companies that’s been running like this for decades but with changing times they feel that they could be benefited by digitizing their processes. The other category of companies could be the smaller companies under $5M that never needed a system as they could manage their business on paper or spreadsheets until now but now it’s becoming unmanageable.
Both of these groups exhibit similar behavior in terms of their processes. Their processes are overly manual or they utilize spreadsheets to manage their end-to-end processes. These companies feel that they can’t grow with these manual processes or they feel that they could be growing faster if they didn’t have as many bottlenecks in their processes. This is why is also the reason why companies look for a new ERP.
6. The existing ERP was a misfit
Companies in this group would install an ERP, but the vendor or the consultant may have failed to understand the business of the company and installed the wrong ERP. For example, most ERP systems specialize in certain industries. They typically are cheaper in those industries and have lower implementation risks, as they have been proven there. Let’s take an example of the Acumatica ERP system. It specializes in certain industries, such as manufacturing, distribution, field service, and construction.
+
ERP Optimization And Integration Architecture Development
Learn how Work Sharp fixed their broken ERP implementation that caused customer service issues and improved Supply Chain planning.
Infor CloudSuite Industrial (Syteline), however, focuses on very specific manufacturing industries such as Automotive, Electronics/Electrical Manufacturing, Aerospace and Defense, Medical devices, Windows and Door Manufacturing, and Industrial Machinery and Automation. If a consultant misunderstands the requirement of a distribution company and recommends Infor CloudSuite Industrial (Syteline) ERP for them, it would be a terrible fit as it is not designed for distribution companies. Similarly, if an ERP that has deep specialization in a specific micro-vertical will be far cheaper than a generalized ERP.
The reason why this is also a reason for a new ERP is that most ERP consulting firms specialize in only one ERP system, and sometimes it’s hard for them to know if they might be overcommitting with the only system they might be expert on. This is why it is important to work with a consulting firm such as ElevatIQ, which specializes in multiple ERP systems, so they can recommend the most appropriate option for you based on your business model and needs.
7. Homegrown systems too expensive or limiting
Since ERP engagements are one of the most intimate relationships where ERP consultants are likely to know most about their business, some companies don’t feel like working with these consultants as they feel that their business processes are unique and they don’t feel comfortable standardizing them and aligning them with industry-leading practices.
From our experience, we notice this issue only with smaller companies. Once a company grows beyond $30M in revenue, they usually focus on its core expertise and outsource other processes. For example, for a manufacturing company, volume or precision manufacturing could be their core expertise. Similarly, for a distributor, scaling their supply chain and optimizing their operations could be their expertise.
The homegrown systems are also not as agile as some of the modern cloud ERP systems such as Infor CloudSuite Industrial (Syteline) and Acumatica. They could also be very expensive. This is why these companies look for a new ERP system when their homegrown system becomes too expensive or limiting.
8. The current system going out of support or the publisher got acquired
This is also among one the chief reasons why companies look for a new ERP system. For example, Macola and Infor Point.Man are expected to go out of support very soon and most businesses that were on these systems would need to find a new home.
If publishers don’t have enough install base or not growing, they are likely to go out of business. This is why it is important to check the financial standing of the publisher. They might also get acquired by larger ERP players. For example, Point.Man was acquired by Infor. If this happens, in some cases, the companies that are acquiring may decide to kill the product and move to some of their other ERP systems, such as Infor CloudSuite Industrial (Syteline). Sticking with an outdated ERP may be riskier, and this is also the reason why companies are looking for a new ERP.
9. The modern systems are cheaper than maintaining the old one
This reason is similar to the homegrown case but the difference here is that you might be on another ERP system such as Microsoft GP or SAP Business One with significant customization by the reseller that may have become expensive to maintain over time due to hardware costs, maintenance, and upgrades required.
Cloud ERP systems such as Acumatica or Infor CloudSuite Industrial (Syteline) are far cheaper due to economies of scale and because the industry-specific functionality is built as part of the product.
The customized legacy systems may not have enough market share to provide the same economy of scale that publishers such as Infor can offer through their industry-specific editions and this is why this is also the reason why companies look for a new ERP to reduce their annual spend.
10. Significant changes in the habits of the workforce
Each demographic demonstrates specific habits. For example, older generations are not as tech-savvy and they might be fine with command-based legacy ERP systems. The newer generations, however, are used to modern technologies with intuitive interfaces on their mobile devices.
Most legacy systems such as Microsoft GP or Macola were not mobile-friendly as they were designed when mobile technologies were not as prevalent. The newer applications such as Acumatica were born in the age of cloud and mobile, and therefore, they provide a better experience to the users than legacy systems.
Companies that are going through a culture transformation such as hiring newer workers or tech-savvy workers or a pandemic such as COVID-19 might require the workforce to be enabled with mobile-friendly technologies, and this is why this is another reason why companies look for a new ERP system.
11. Material changes in the business model
Companies that are going through a business model transformation such as a manufacturing company pursuing direct-to-consumer or e-commerce capabilities, or a distribution trying to deepen in their value chain and may manufacture the goods themselves.
If this happens and if they might have an industry-specific ERP, they may need to upgrade it considering the new business model.
It may not be wise to buy a diverse ERP or an ERP considering the new business model if such a change may not be likely in the foreseeable future as it may be more expensive.
However, once these changes are in place, you may want to assess your revised processes and find an ERP that is suitable for the new business model. This is another reason why companies look for a new ERP if they have experienced a material change in their business model.
12. PE buyout
The reason why private equity may be interested in a manufacturing or a distribution company is that they feel that by optimizing the company’s process and by putting better management and control, they can improve the top or the bottom line, in the hope of increasing the value of the company in a specific period. The period for which they buy these companies could be anywhere from 5-7 years as they expect to exit after that.
To fix the process issues or to integrate or standardize with other companies in their portfolio, the companies might be interested in replacing their ERP systems and this is why this is also the reason why companies replace an ERP system.
13. M&A activity – acquired a new company or spun off one
Mergers and acquisitions are very common in the manufacturing and distribution industries. Manufacturing companies could acquire other companies to penetrate newer markets, capitalize on a technology or process, or for the economy of scale.
+
M&A ERP Integration Failure Rescue
Learn how Pride Sports struggled with Supply Chain and inventory allocation issues, as well as operational disruptions due to poorly planned M&A integration and ERP transformation project.
These M&A activities drive the need for integration and the integration might drive the need for a modern ERP that is slightly more integration-friendly. The other reasons could be similar to PE buyout where companies might standardize the ERP systems so that integration doesn’t become cost-prohibitive and it’s more seamless than a heterogeneous architecture would provide.
Conclusion
Now that you know a bit about the different triggers of why companies look for a new ERP. You might want to watch for these opportunities in your company and be faster than your competitors to gain a sustainable competitive advantage.
To the very least, review at least every year and decide if your systems might be ready for an upgrade.
Gordon B. Hinckley once said, “You can’t build a great building on a weak foundation.” Similarly, in the context of ERP systems, the “foundation” represents the financial stability of your ERP publisher, while the “building” symbolizes your company’s business continuity. This idea is straightforward, yet many businesses opt for potentially financially unstable ERP publishers without fully grasping their implications. In this article, you will learn why the financial stability of your ERP publisher is crucial and what could happen if you choose one that isn’t financially sound.
We have listed down the categories of publishers that would fall under these categories:
A small publisher without inadequate market share to support ongoing development and maintenance costs.
A well-known publisher that is operating at a loss in order to gain market share.
A product that is not profitable but backed by a large, financially sound corporation.
When you implement an ERP system, you are relying on an algorithm that is developed and continuously maintained by the ERP publisher, even if you own the code in the case of an on-prem installation. The costs of this ongoing maintenance are typically shared by their customers. If the publisher lacks sufficient market share and existing customers are unwilling to pay more, the publisher may face financial difficulties. This could lead to the following consequences for you.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
Much like cars or heavy machinery, ERP products are complex systems that should only be fixed by their publishers to avoid unintended consequences. If you’ve chosen a publisher that can no longer provide official support due to financial difficulties, your options are limited to seeking help from unauthorized consultants, which could lead to unpredictable behavior of your ERP system, or starting the implementation process all over again. To avoid this scenario, it’s best to steer clear of the financially unstable ERP publishers mentioned earlier.
How often do ERP publishers face cash challenges? ERP development is expensive and can drain cash flow. The frequency of these challenges largely depends on their cash reserves. As a general guideline, we recommend that ERP publishers with thousands of installations in the SME market to maintain financial stability. For markets with larger customers, this number may be lower.
2. Unable to provide regulatory upgrades
ERP publishers need to develop new features or update existing functionality to ensure compliance with changing regulations. If the publisher lacks the financial resources to support this development, you may find yourself out of compliance, potentially facing monetary penalties. When the Everest ERP system experienced financial troubles, its customers had to find a new solution to maintain regulatory compliance. You can avoid this situation by choosing financially stable ERP publishers.
ERP System Scorecard Matrix
This resource provides a framework for quantifying the ERP selection process and how to make heterogeneous solutions comparable.
3. Incompatible with underlying software or hardware
ERP products rely on various software packages and hardware components. For instance, Acumatica ERP is built on the .Net platform, which is owned and maintained by Microsoft. Each version of .Net is compatible with a specific version of Windows software, and Windows software may only work with certain Intel processors. Whenever an underlying component is updated, any dependent component must also be updated to maintain compatibility.
If an ERP publisher is not financially stable enough to support ongoing compatibility fixes with hardware and software, you may have to undergo the implementation process again with a different ERP publisher. Alternatively, the software could stop working suddenly due to compatibility issues, leading to disruptions in your business operations.
4. Chances of getting acquired
If an ERP publisher faces financial difficulties, they may need to secure an investor to fund development and maintenance. This investor could be a larger ERP publisher, such as Infor or Oracle.
When larger companies acquire smaller ERP publishers, they often use various strategies: 1) raise prices to recover ongoing losses, 2) discontinue the product and push you to switch to one of their own, 3) reduce support and other benefits you previously received, or 4) impose limits on storage or bandwidth, requiring you to upgrade. In any of these scenarios, you’ll either face higher costs or undergo another ERP implementation.
5. Inability to find consultants to get support on the product
Consultants prefer working with products backed by financially stable companies, as it minimizes risks to their careers. If an ERP publisher is facing financial challenges, you may find it difficult to secure consultants who can support the product.
+
ECommerce Supply Chain Transformation
Learn how LockNLube transformed its inventory and supply chain challenges by consolidating over 20 systems.
6. Each of these risks has the following financial implications for your company.
Pay more than the agreed amount originally.
Lose investments on the original upgrade and might need to plan for a premature switch.
Forced to switch to an unwanted and expensive product in case of an acquisition.
Forced out of the platform if the product gets shut down by the acquiring company
Conclusion
ERP publishers provide the foundation for your business operations. Opting for a weak foundation, such as a financially weaker publisher, is not a wise decision. While you might save a small amount of money with these publishers, the financial risks involved could have serious consequences that aren’t worth the savings.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
The market is flooded with dozens of outdated ERP systems (confusing to the extent that they use vendor names to refer to a product, as keeping up with millions of products is nearly impossible), including Macola, SAP R3/ECC, and Point.Man, as well as older versions of Syteline and Epicor. Legacy ERP products from publishers like Sage, IBM, Oracle, and Microsoft are also prevalent. These outdated systems span across various publishers and product categories. In some cases, the ERP publisher may no longer support these products or versions, or they may have even been advised to discontinue support altogether.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
As the cost of supporting legacy versions rises due to a shrinking install base (having a handful of installations for a product isn’t uncommon in the ERP industry), vendors often employ various strategies to encourage customers to migrate to newer versions. In some cases, these warnings may simply be tactics to nudge you toward the version they prefer. However, not all publishers operate the same way. For some, the decision to phase out support is genuine, as maintaining these products or versions may no longer be financially viable. The install base may have dwindled to a point where the cost of upgrades and maintenance is no longer justified. Failing to understand the product life cycle can have repercussions. Consider the car market—what automotive manufacturer do you know that supports a car or model indefinitely? None, would you not agree?
Now that we agree most products have life cycles—and for good reason—it’s wise to embrace and evaluate the risks of using a product against the producer’s recommendations. Yet, that’s not always how life works, so why do businesses choose to stick with outdated software? There could be several reasons. Perhaps it’s the belief that the old software no longer incurs costs. Or maybe the memory of a difficult and disruptive ERP installation still lingers. Another factor could be the advice of a consultant who discourages upgrading. Finally, it might simply be a lack of understanding of the risks and benefits associated with upgrading.
1. No Official Support
Tip:If you are still lucky to have support from your publisher on the outdated ERP systems that you are using, you may want to skip this section and move to the next.
Some consultants may argue that lack of official support isn’t a concern, but support from the publisher remains critical. Why? An ERP system is essentially a black box, and only the OEMs truly understand its inner workings—or should be the ones addressing serious product issues. While you might find workarounds or apply temporary fixes, the long-term behavior of the system becomes unpredictable. These improvised solutions could have unintended consequences.
To put this into perspective, official support is like a manufacturer’s warranty or the support provided with a car. Sure, you might take your car to a local mechanic for minor repairs, even if they aren’t certified or endorsed by manufacturers like Honda or BMW. However, when a major issue arises—such as engine or transmission failure—the mechanic may not be equipped to handle it, leaving you without reliable support. You can’t afford to take such a gamble with financial software, which functions as the “brain” of your company. Imagine the consequences if your company’s brain were to malfunction.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
Outdated ERP systems leave you vulnerable to security risks because the core software is no longer being updated. Why is this a serious concern for financial software? Financial applications hold sensitive and confidential data about your company and its customers. If this data were to be compromised due to a security vulnerability, the financial and reputational consequences could be significant—risks that no business can afford to overlook.
To illustrate this, consider security updates like annual flu shots. Just as flu shots are a preventive measure to protect you from evolving flu strains, security updates protect your software from emerging threats. Each year, new strains of flu viruses are identified, requiring the vaccine to be updated—and the same principle applies to software. With official support from the OEM, they monitor new strains of computer viruses and security threats, providing regular updates to keep your system protected.
You definitely don’t want to catch the “ERP flu,” especially if you’re not accustomed to handling it. So far, your publisher has shielded you by providing preventive upgrades to keep your system protected.
3. Outdated Capabilities
Explaining or showcasing software capabilities can be challenging because, for many, software feels like a vast black box. Similarly, it’s not always easy to convey why the features you currently rely on might be outdated. A helpful analogy is to think about cars: you’d probably agree that driving a 1992 Nissan would be a vastly different experience compared to driving a 2020 model.
If we asked you to compare these two models, some casual users might point out that the design of the older model isn’t as appealing, or they might assume that the 2020 version is obviously better. On the other hand, those with a bit more technical knowledge might highlight differences in safety ratings, engine power, or transmission quality. Regardless of their level of expertise, however, both groups would likely agree that the 2020 model outperforms the 1992 version, offering enhanced capabilities due to technological advancements and improved design.
ERP System Scorecard Matrix
This resource provides a framework for quantifying the ERP selection process and how to make heterogeneous solutions comparable.
In the consulting market, consultants are eager to work with the latest and most cutting-edge technologies, as it boosts their resumes. They aim to capitalize on emerging trends by becoming early adopters before the market gets saturated. The same logic applies to older products and technologies. When an OEM shifts its strategy, consultants typically move away from outdated ERP systems to avoid having their resumes become obsolete. Those who remain to support these legacy systems will likely charge significantly higher rates due to the scarcity of qualified experts.
There’s no way to avoid this; it’s simply how the talent market operates, driven by supply and demand. To avoid ending up in a tough spot, the best course of action is to upgrade your product as the market evolves. Otherwise, you could find yourself stuck with a 1992 car and a broken transmission, with only a few expensive experts able to fix it. The difference with ERP systems is that, while replacing a car carries minimal risk, the stakes are much higher with ERP systems. The risks include business disruption and potential financial loss.
5. Costly Upgrades and Maintenance
Older systems demand more time for troubleshooting and extended maintenance since they’re no longer being updated by the OEM. The reason people upgrade their cars isn’t just for prestige—it’s because maintaining an older car becomes more expensive. Maintenance costs can sometimes exceed the cost of purchasing a new one. ERPs are no different.
How many 1992 cars do you see on the road today? And if you don’t drive one yourself, why would you risk using outdated ERP systems? I’m sure you’d agree that sticking with such an old system is far from a smart decision.
6. No Mobile Capabilities
When older technologies were created, mobile devices were not as widespread, so they weren’t built to be compatible with them. In contrast, modern cloud software provides the flexibility to access your system from anywhere, on any device. This means you can have real-time insights right at your fingertips, along with the ability to manage your ERP from a mobile phone.
7. Frequent Outages
A 1992 car is less likely to be reliable and may break down frequently, and the same holds true for your ERP system. Since the software isn’t being updated, it’s prone to malfunctioning, and your consultants may take longer to fix issues because they might not be familiar with what’s causing the problems. This could disrupt your business processes, preventing you from fulfilling orders or generating invoices.
ERP Selection Requirements Template
This resource provides the template that you need to capture the requirements of different functional areas, processes, and teams.
Even if your consultants manage to find workarounds for the software, it may not be compatible with newer database versions. This could lead to issues where the software doesn’t function properly with the latest operating systems or hardware.
9. Challenges in complying with regulatory requirements
Modern software typically updates automatically to reflect changes in laws and regulations, such as updates to PCI compliance, data security, new tax laws, and accounting rules. By using outdated software, you not only miss out on these essential updates, but you also risk facing significant fines for non-compliance with these regulations.
10. Customer and Employee Experience
Regardless of whether you’re a small or large business, today’s customers have similar expectations to those of Amazon when it comes to their experience. They value reliability and traceability with their orders, and they prefer to engage with businesses that are predictable and trustworthy. Using risky software, however, introduces unpredictability, undermining your ability to deliver with credibility.
+
M&A ERP Integration Failure Rescue
Learn how Pride Sports struggled with Supply Chain and inventory allocation issues, as well as operational disruptions due to poorly planned M&A integration and ERP transformation project.
The same goes for employee experience. Millennials grew up using mobile devices and social media platforms like Facebook. They’d rather work for your competitors than struggle with outdated, clunky software. With talent already being hard to find, you don’t want your software to be the reason you lose top candidates.
Conclusion
Switching from outdated ERP systems requires extensive planning, and to avoid being caught off guard, it’s wise to align your ERP upgrade process with current market trends. Skipping a model or two isn’t the end of the world, but driving a 1992 car is far from a smart choice.
Your first step should be to check if your current software is still supported by the OEM and explore your options if support has been discontinued. Independent ERP Consulting firms like ElevatIQ can assist with data migration and transition planning, helping you avoid potential issues down the road.
Are you a new CFO in a manufacturing company, and haven’t yet been exposed to manufacturing accounting or operations? It’s crucial to understand the intricacies of this industry to succeed in your role. Most manufacturing companies begin seeking a senior finance operations leader when they reach $20-50 million in revenue. Prior to that, they may outsource financial operations. They might use smaller accounting systems like QuickBooks, often with support from an external CPA firm. In these cases, the company’s owners or principals typically oversee the operations.
Once the company reaches the $20 million mark, it becomes difficult to maintain the same operational structure. At this point, they hire a financial operations leader like yourself to streamline processes and take control of the company’s financial position.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
the difference between a controller and a manufacturing CFO role
Before we start digging into the CFO role itself, it will be beneficial to understand the difference between a controller and a CFO role. How they differ, and how they both will be collaborating. Here is a snippet from the article published by one of the top recruiting agencies:
As you may have noted, the CFO and Controller roles are interchangeable in smaller companies. For simplicity, we are talking about manufacturing companies that may hire a controller or a manufacturing CFO for the first time. We will be using these terms interchangeably as well in this article.
Before we start, let’s start with some triggers why companies hire a controller or manufacturing CFO. Unless they might be replacing a seasoned executive, in most cases, they hire them to streamline operations and improve financial control. Here is the same article again that talks about these events:
As the article suggests, expanding operations that could include adding additional plants is among the reasons why they might hire a controller or manufacturing CFO. The first time.
Have you been a manufacturing CFO before? If so, your job may be easier since you’re already familiar with how manufacturing companies operate and the key metrics to track for control. However, if you’re transitioning from a completely different industry, such as distribution or construction, you can expect a steep learning curve, as manufacturing financial operations are quite distinct.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
Understanding the business model of a manufacturing company is critical
The first question you need to ask is whether the company operates in the process industry or discrete manufacturing. These two types of manufacturing differ significantly in terms of operations, compliance, and reporting. The best way to understand how discrete manufacturing differs from process manufacturing is to look at examples of manufacturing businesses and their products. Here are a few examples to help illustrate:
Examples of discrete manufacturers
This is an example of a discrete manufacturer from the New York area that produces surgical instruments for the dental healthcare industry.
This is another example of a discrete manufacturer from the New York area. That produces fluid sealing and pipeline solutions for several industries. Including Chemical Processing, Primary Metals, Pulp and Paper, and Pharmaceutical
Examples of process manufacturers
This is an example of a process manufacturer from the New York area that is a pharmaceutical manufacturer of prescription tablets and capsule formulations.
This is another example of a process manufacturer from the New York area that manufacturers packaged food for pets.
Were you able to spot the difference between discrete and process manufacturing through these examples? The key distinction lies in their manufacturing processes and how they produce their products. Process manufacturing uses formulations to create goods, whereas discrete manufacturing relies on a Bill of Materials (BOM). Formulations might resemble a mathematical formula (e.g., M3 = 2*M2 + M1) and involve interdependencies between the quantities or proportions of materials. In contrast, discrete manufacturing’s BOMs may include multiple layers for sub-components, but typically, the quantity of one material is not dependent on another.
For simplicity, most Food and Beverage, Chemicals, and Pharmaceutical companies are categorized under the process industry. On the other hand, companies that are more hardware-centric or assembly-oriented, such as Industrial Machinery, Electrical and Electronics Manufacturing, Automotive, Windows and Doors, and Medical Devices, are examples of discrete manufacturing. If you’re still unsure, here’s what Google suggests as the first search result:
Once you understand whether your company falls into the process or discrete category, the next step is to grasp how these products are ordered, planned, and how inventory is replenished. You also need to understand the production process and the sales approach.
This will help you determine how many of your processes are make-to-order (produced after receiving an order), make-to-stock (produced in advance to meet demand and stored in inventory), engineered-to-order (involving significant engineering and typically long-term), or project-centric manufacturing (where the entire manufacturing process is treated as a project rather than a continuous process).
+
M&A ERP Integration Failure Rescue
Learn how Pride Sports struggled with Supply Chain and inventory allocation issues, as well as operational disruptions due to poorly planned M&A integration and ERP transformation project.
After manufacturing processes, next comes the inventory
Once you have thoroughly analyzed each process, the next step is to assess how organized your inventory is, and whether there are formal processes in place for managing raw materials, work in progress (WIP), and finished goods. If your company has never had a controller or CFO, there’s a strong possibility that formal processes for inventory or the Bill of Materials (BOM) may not be established.
Identifying and categorizing your inventory, along with mapping the value chain, is crucial. This will enable you to perform product costing for each manufactured item, which is essential not only for understanding production costs but also for setting prices and determining discounts.
After mapping your inventory, the next step is to identify all your resources, including machines and tools, and map them to each operation. Since manufacturing involves many moving parts and costly machines, mapping these operations will help with costing, scheduling, and forecasting labor demand, ensuring your production runs at an optimal level.
Finance and accounting are a bit different too
Assuming you have a strong background in finance and accounting, I won’t go into those topics in detail here. The main difference between accounting for manufacturing and other organizations lies in the chart of accounts. Manufacturing organizations tend to have a more detailed chart of accounts, primarily to support product costing. As each BOM progresses through the production process, it may update multiple accounts as labor and materials are reported on the production order.
Other accounting topics to consider: If payment terms, payment methods, pricing and discounting procedures, and approval processes are not documented and centralized, you’ll likely need to sift through past paper-based invoices and orders to gather and organize this information.
+
ERP Optimization And Integration Architecture Development
Learn how Work Sharp fixed their broken ERP implementation that caused customer service issues and improved Supply Chain planning.
Don’t forget customers, vendors, employees, and payroll processes
If you’ve already documented and gathered the major details of your business, the next step is to analyze your customer and vendor groups, as well as clean up any duplicate or outdated records. You may also need to map the end-to-end sales and purchasing processes. Finally, it’s important to understand how timesheets, expenses, and payroll are generated, as this will give you a comprehensive view of the organization.
This may seem overwhelming, but once you have a clear understanding of the business, that’s when your real work begins. As mentioned earlier, your role is to streamline operations and automate processes to help the company scale. The more manual and ad-hoc processes you have, the more bottlenecks and duplicated efforts you’ll encounter, making operations inefficient and costly. Your goal should be to automate and standardize as much as possible.
An integrated system could Help
Documenting these processes will help identify inefficiencies, but without a fully integrated system that connects all of your processes, implementing your recommendations and process improvements will be challenging, making it harder to streamline operations.
This is why incorporating the implementation of a fully integrated system should be a key part of your efforts. In fact, during your interview, they may ask if you have experience implementing an ERP system, or if ERP implementation could be a driving factor for the role. Typically, when a company recognizes the need to streamline its operations for the next phase of growth, it signals that they are ready for an ERP implementation. An ERP implementation involves several phases, including preparation and documentation. The steps mentioned above serve as a precursor to this process.
Manufacturing is difficult. And if you are in an ETO manufacturing (Engineered-to-order) business, the process is even more difficult. You don’t have the luxury of producing the same commoditized products as MTS (Make-to-stock) manufacturers. Due to the heavy engineering involved, your products may not be as simple as a repeatable job in the case of MTO (Make-to-order) manufacturers.
As an ETO manufacturer, if you’re fortunate enough to be in highly differentiated sub-industries, you may enjoy sufficient margins. Examples of such industries include Industrial Automation or Machinery. In these industries, process efficiency might not be a primary concern. However, if you’re in a highly competitive market with shrinking margins, it’s crucial to find ways to reduce costs and increase profits. This is especially true if your sales have stagnated or you’ve reached market saturation.
The 2025 Digital Transformation Report
Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.
Are you in an industry with a strong focus on design, such as engine or aircraft manufacturing? In such cases, you might not have much flexibility due to the lack of standardization between projects. While efficiencies can still be achieved in these industries, this article is focused on sectors where companies tend to overuse ETO practices. This is still true even though some of these manufacturers could adopt CTO (Configured-to-order) instead.
The drivers for ETO manufacturing
One reason could be that ETO manufacturers initially lacked a strong product background. They started out as contract manufacturers or engineering shops, maintaining that model. Over time, they became too large to even consider changing their business model, supply chain, or production processes. Another reason might be that this approach has traditionally been the norm in the industry, with most companies simply following suit. Additionally, there could have been historical technical limitations. The limitations were these businesses needed to support highly configurable products, which influenced their operational choices.
ERP Selection Requirements Template
This resource provides the template that you need to capture the requirements of different functional areas, processes, and teams.
Historically, consumer demands have driven the need for product configuration. For instance, in industries like window and door manufacturing, furniture, and certain equipment sectors, configure-to-order has typically been the approach. This is because their sales teams needed configurable options to provide accurate quotes.
In contrast, industries like sign manufacturing, fireplaces, or more commoditized sectors operate differently. In these cases, consumer demand may not drive product configurations. As a result, these businesses tend to operate as ETOs by default, even though their products may not be as highly engineered and could be produced in a more modular fashion.
Do ETO organizations consider them as a manufacturing business?
When we spoke with a team at a robotic industrial process automation manufacturer in Hamilton, Ontario, and referred to them as a manufacturing business, they didn’t respond well. They saw themselves as a cutting-edge technology shop that managed client projects. In a similar conversation with the VP of Operations at a sign manufacturer in Toronto, they shared a similar perspective. When we suggested a few ways to simplify their processes, they struggled to relate to any product terms. They thought in terms of orders and jobs, unable to see any commonalities between the two orders that could drive a transformation of their business model. This was because the business had been operating with an ETO mindset since its inception.
Although they had BOMs, they struggled to visualize the modeling of products. They didn’t consider themselves a manufacturing business, believing their processes were uniquely different. This is a challenge often discussed in business school case studies when trying to shift a service organization into a product-driven one. Such transformation efforts require a shift in mindset, which is typically one of the most difficult challenges to overcome within an organization.
Although we initially struggled, once we started thinking about Lego blocks, they began to relate. We realized that with some variations, we could develop repeatable processes supported by configurable variants. This shift in mindset required them to think about modularization as a two-step—or even multi-step—process. First, they could prepare and inventory the base modules, then manufacture the remaining modules and assemble them with the base components.
ERP Selection: The Ultimate Guide
This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.
This change of mindset could bring, as it did for the organizations discussed above, several benefits outlined below:
Faster time-to-market: Reducing preparation time helps customers get their orders faster due to reduced lead time. This could be a huge edge over your competitors. Also, in the case of businesses such as sign manufacturing, faster time-to-market is of paramount importance as time-based triggers drive the demand, such as remodeling or rebranding of a facility.
Highly personalized products: This change also allows you to enable personalization aspects of your products, such as walking your customers through a configurable virtual product portal that helps them visualize their selections before they can place the order. This would not be possible with ETO, which has limited (otherwise expensive) options for your sales demonstrations, primarily based on case studies or brochures. Product configurators could be a highly effective tool for your sales and marketing teams.
Fewer Mistakes: Since we have separated the process of making a base from the rest, there will be fewer mistakes as base-making is standardized and repeated.
Improved Quality: Repeated processes help identify trends for improvement, and consistent processes enable better process control. This results in superior products.
Financially Efficient: the tendency to engineer every order from scratch can create a culture of duplication and inefficiency, which can be eliminated through standardization. Streamlining these processes helps with reduced costs.
Product Strategy: typically in ETO organizations, it’s very hard to find which projects are profitable and which are not. It’s also hard to extract data to do financial analysis. Repeatable modules allow you to do better planning and analysis of financial data.
ETO manufacturing with CTO
Also, just because you can convert some or all of your products to CTO doesn’t mean that you will stop taking ETO orders. Your sales process based on CTO would help your clients visualize and have more confidence in the customizations they might need. This will not only reduce the risk for them, but they will also have more confidence in doing business with you. Finally, as you accept more customizations, you will be able to evolve your configuration options and product strategy.
While the change in mindset is the first step to taking advantage of this transformation, you will need a system that can support the changed processes; otherwise, it may be harder to enforce. Depending upon the level of configurations required, a suitable modern ERP system that is designed to support hybrid and mixed-mode manufacturing while integrating with your CAD system will allow you to enable such transformation in your organization.
ERP System Scorecard Matrix
This resource provides a framework for quantifying the ERP selection process and how to make heterogeneous solutions comparable.
ETO manufacturers can take advantage of several opportunities, especially now that modern ERP allows you to have complex business models and transform business processes, but the first step starts with changing the mindset and taking baby steps as you ramp up for your large transformation efforts.
When you are ready, at least think about different opportunities you may be able to tap into because of advancements in technology. You just need to call an independent ERP consultant such as ElevatIQ to learn the options available to you at any given time.